Beamforming is at the heart of modern wireless communications systems such as 5g, lte and wlan, and is used in sensor arrays in radar, sonar. Copra rolllifecyle management roll forming the future. The material used in this roll forming process is mgal alloy. Recent customer surveys suggest, copra rf can save you 50% or more in time alone per roll tool design, compared to our nearest competitor. The lip width should be about equal to the metals thickness. This software includes all the essential tools and functions that a professional user needs in order to create highquality profiles. Beamforming is a key technique that is used to improve the signaltonoise ratio of received signals, eliminate undesirable interference sources, and focus transmitted signals on a specific location.
Making roll formed profiles with discontinuous cross sections 2. Copra rf 2019 improved workflow for an even more efficient and dynamic roll design. Edge treatments for roll formed parts the fabricator. As soon as a set of rolls is designed in copra rf, the complete set of rolls aswell as auxiliary devices are transferred into the fem simulation program. Checking material thickness during the forming process. Copra rf comprises the entire engineering process of roll forming from calculation and flower design to roll tool design. In 2003, rollkraft purchased copra fea rf data m software gmbh software. The choice of vertex software for bora machines was not accidental. Copra rf comprises the entire engineering process of roll forming from. Profil can reduce cost while planning, design, calculation and drawing of profile, flower pattern bending steps designing, and roll tooling. Copra rf comprises all the experience of our longserving employees that are not only software devolopers or engineers, but rather genuine roll forming experts.
We have been adjusting our cad software copra rf for many years to the needs of rollforming manufacturers. Whats new in copra rf 2019 roll forming the future. Copra provides a sidebar that guides you in selecting the proper tool. Copra profilescan desktop innovative and costefficient quality control. We have advanced copra software design from germany to ensure the perfect designing of the roll forming machine. At the end of a simulation, copra fea rf generates a dynamicanimation of the rollforming process and visually displays the results. Data m, copra, roll forming machine believe industry. Copra rf is the world leading design and high end simulation software for the entire roll forming process. Copra rf has been global market leader in the field of roll forming software. All of our products comply with international quality standards.
Copra rf software technology open sections profile design. Specifically created for the tube, pipe, and roll forming industry, this software simulates the roll tooling design in order to predict the final result of the strip. Our software is so easy to use that practically no learning curve is required. These include design activities, analysis of roll forming. Further more we brought roll forming software copra to make sure our design high precision. Copra fea rf is used to simulate the roll forming operation by nonlinear elastoplastic calculation. Copra rlm is more than just a roll management software. Roll forming services is proud to introduce simply roll design software. Our innovative copra profilescan desktop is the ideal device for quality management of roll formed profiles. The company has been developing and distributing the worlds leading software solutions for roll forming copra rf, copra fea rf and sheet metal bending.
After the process, your staff members can either manually adjust the contours or let the softwarecalculate the optimal roll gap. In the area of roll forming equipment bora is one of the leading russian manufacturers. Top view of a loadmatching uprofile in a 3d roll forming line rotation and translation of stands in one roll forming station 2. With the copra fea rf module data m continues to supply highly efficient software packages tailored to the roll forming industry. Blech india 2019 in mumbai we are looking forward to giving you a live demonstration of our newly released copra rf and copra fea rf software during the blechindia in mumbai.
Most of our team members have rich experience in roll forming machinery. Roll forming is a continuous bending operation in which sheet or strip metal is gradually formed in tandem sets of rollers until the desired crosssectional configuration is obtained. Because forming rolls cant bend a small, stiff lip, the rolls squash the lip. That is not only because we make the design process as effective as possible for. The program calculates the entire process including pre and post operations and screens for possible design errors. China manufacturer of roll forming machine for 30 years. For these purposes, we developed a corresponding feature for our software. Copra rf has been global market leader in the field of roll forming software for some years now, with the latest release of copra rf 2019 our team have worked on new features tailored to the requirements and needs of todays roll forming designers. Optimization of the springback in roll forming process. Roll forming procedures, pre and postprocessing steps can be optimally calculated to improve the forming process as a whole using copra fea rf software from data m, which visualizes and verifies the production process within a virtual environment.
Copra rf allows the designer to design simple as well as highly complex open or closed profiles, tubes, trapezoidal sections or drawing rings in a professional way. And in 2003 we moved to wuxi city, jiangsu province, with 900 square meters plant. This includes such crucial information like forming forces, driving torques as well as pressure and tension conditions. Due to intelligent and linkedup soft and hardware, our data base is fully integrated in design and optimization processes respectively. With accurate and fully automatic roll search, you will not only prevent delays, but also assemble an entire roll set easily and quickly. Keep track of everything in complex forming processes. Using copra rollscanner and the corresponding software solutions not only avoids these problems, but above that also optimizes the production process. This method needs two alternating squashing passes for both the top and bottom edges. It is already used and trusted by hundreds of customers worldwide, including our own design professionals. With the rich experience and sophisticate technology, wuxi levor roll forming machine co.
In 20, the company introduced a new line of automated roll forming equipment for the emerging cold formed steel market, focusing on the low rise residential and commercial market. Based on the design and simulation of the ubendings roll forming process, the bending and springback regulations are investigated. Copra rf software for roll forming whole process chain of roll forming copra rf comprises the entire engineering process of roll forming from calculation and flower design to roll tool design, part lists and tool production. Why copra rf is superior to any other rollforming software. Ing stefan freitag and is specialized in the field of sheet metal processing. With the latest release of copra rf 2019 our team have worked on new features tailored to the requirements and needs of todays roll forming designers. Probable defects on product, such as springback, twist, thinning, wrinkles, etc. Copra fea rf is used to simulate the roll forming operation. The leading roll form design and fea simulation software copra rf and copra metalbender for autocad and inventor. Using additional modules like copra rf roll design allows to cover the entire rollforming process chain. Readytouse simulation models manuals for the creation of an example model additionally, roll formers. Improve the usability of the software from a roll forming industry perspective. Above that, the module calculates the influence of further factors like material thickness and shows the distribution of longitudinal deformations in areas of compression as well as the occurring material curvatures in the forming areas.
It is suitable for both simple and complex as well as open and closed rollformed cross sections. The program imports data directly from copra rf and it provides essential information about forces, torques, stresses, strains and a 3dvisualization of the final product showing possible later deformations. Some of them even have more than 20 years experience in design, producing, installation and after sales service. Copra roll design service customer proximity is exceptionally important data m expands its business all over the world. Creo elementsdirect modeling base sheet functionality duration.
And this will help to avoid bad tooling design, machine down times and too much scrap. Roll design and simulation software data m uk sheet. Profil is the roll form design software for every manufacturer of cold roll formed profiles or seamed tubes from sheet metal and for designers of roll formers and tube mills. By contactless and nondestructive measurement with only one camera, it is particularly costeffective and able to measure the whole visible cross section. These new features improve the workflow, making it more efficient and dynamic further still. For a number of years now our headquarters in germany, data m sheet metal solutions has been thinking about expanding its selection of services so that it can better communicate the expertise constantly being developed to its customers all over the world. The advantage of this is that it pinpoints potential forming problems, and predicts actual strip shape at each roll stand. Profil enables quicker working and cost reductions in planning, design, calculation and drawing of the profile, the flower pattern bending steps and the roll tooling. This gives us the ability to test our roll tooling on a virtual tooling tryout mill before the mill is even built on the shop floor. A number of ubending processes are also analyzed in order to determine the springback level.
China professional manufacturer of roll forming machine for racking, cable tray, highway guardrail, steel silo, solar strut channel, door frame, etc. Software simply roll design software by roll forming. The leading roll form design and fea simulation software copra rf and copra metalbender for autocad and inventor worldwide. Measuring roll gaps particularly in tube production, deviations can occur despite correctly manufactured rolls. Copra rf covers the whole roll forming process chain and provides tailormade software solutions for tube makers and profile manufacturers alike.
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